A foam front cap uses a stiff foam panel to hold a tall, rigid crown.
A cap without a foam front replaces that panel with soft mesh fabric.
Outmora's seamless mesh sports cap is foam-free: polyester and spandex honeycomb mesh, about 75 grams.
Logo caps cost $39.99 shipped. Blank caps cost $32.99 shipped.
The minimum is 1 piece, shipping is United States only, and decoration starts after a digital proof.
What Does No Foam Front Mean for a Custom Cap?
A foam front is the stiff panel stitched into many trucker and promotional caps.
That foam holds the crown upright and creates a tall, boxy silhouette.
Remove the foam and the cap becomes softer, lighter, and closer to the head.
The Outmora seamless mesh sports cap takes that foam-free approach.
It uses polyester and spandex honeycomb mesh across the crown and front.
There is no foam layer, so the front panel does not stand up on its own.
Weight is about 75 grams, which is light for a decorated cap.
The fabric is rated UPF 50+.
The closure is Velcro, and the fit range is about 55–60 cm.
That cut suits running, gym, and warm-weather wear more than a stiff trucker shape.
If you need a rigid front panel for a flat logo, a foam cap is the better base.
Which Outmora Path Fits a No-Foam Front Cap?
Outmora offers the same seamless mesh sports cap on two paths.
The blank path costs $32.99 shipped and arrives with no decoration.
The logo path costs $39.99 shipped and adds your artwork.
Decoration is heat transfer, chosen after you approve a digital proof.
Both paths keep a 1-piece minimum, so a single cap is a valid order.
Both paths ship inside the United States only.
Submit artwork and confirm your path on the design page: https://outmora.com/design.
If you want a foam-front trucker shape instead, this mesh cap is the wrong base.
How Does the No-Foam Cap Order Process Work?
Step 1 — Choose blank or logo
Decide between the blank cap at $32.99 shipped and the logo cap at $39.99 shipped.
A 1-piece order is allowed, so you can test the fit before scaling up.
Step 2 — Approve the digital proof
Outmora sends a digital proof showing placement and artwork before anything is produced.
Review the proof and confirm the method, heat transfer.
Step 3 — Wait for production
Production runs 7–14 business days after the proof is approved.
Nothing is decorated before that approval, so the proof is your control point.
Step 4 — Arrange shipping
Orders ship to United States addresses only.
Air shipping is available from quantity 6; ask Outmora for the current per-cap rate.
Standard and express rates are not published here, so confirm them before ordering.
Minimums, Fit, and Reorder Limits
The minimum order is 1 piece for both blank and logo caps.
Fit is about 55–60 cm and adjusts with a Velcro closure.
The fabric is polyester and spandex honeycomb mesh, rated UPF 50+.
Cap weight is about 75 grams.
Decoration is limited to heat transfer.
There is no foam front option on this base, so the crown stays soft.
Orders ship within the United States only, with no overseas delivery.
Reorder the same decoration later and the process repeats through a new proof.
Choosing a No-Foam Cap Partner
Confirm four things before you commit: fabric, weight, closure, and minimum.
Ask whether the front panel is foam-backed or foam-free, since that shapes the silhouette.
Ask how the proof works, because decoration should not start without your approval.
Outmora answers these points on the design page and in the FAQ.
Review the options at https://outmora.com/design and the answers at https://outmora.com/faq.
Start with one cap, check the fit, then reorder against the approved proof.
Outmora Editorial writes these guides from published product facts.
FAQ
Does a cap without a foam front look unstructured?
Yes. Removing the foam panel makes the crown softer and closer to the head.
The Outmora seamless mesh sports cap uses honeycomb mesh with no foam layer.
How much does a no-foam custom cap cost at Outmora?
The blank cap is $32.99 shipped. The logo cap is $39.99 shipped.
The minimum is 1 piece, and orders ship within the United States only.
What is the minimum order?
1 piece. You can order a single blank cap or a single decorated cap.
How long until the cap ships?
Production takes 7–14 business days after the digital proof is approved.
The clock starts at approval, not at order placement.
How is the logo applied?
No. Outmora applies the logo with heat transfer only, after the digital proof.
What are the cap specs?
Polyester and spandex honeycomb mesh, about 75 grams, UPF 50+, Velcro closure.
Fit range is about 55–60 cm.